The Flux Core Arc Welding (FCAW) Program provides intensive, hands-on workshop training in semi-automatic flux-cored wire-feed welding processes used extensively across structural steel construction, heavy equipment manufacturing, and industrial fabrication. Delivering up to 75 hours of combined classroom instruction and laboratory practice, this course prepares trainees to earn industry-recognized AWS FCAW 3G Qualification alongside OSHA-10 Safety Certification.
Program at a Glance
| Program Aspect | Details |
| Award / Credential | FastForward Workforce Credential / AWS FCAW 3G Qualification |
| Instructional Hours | Up to 75 Hours (Lecture & Hands-On Workshop Labs) |
| Industry Certifications | AWS FCAW 3G Qualification + OSHA-10 Certification |
| Included in Tuition | OSHA-10 training, all instructional materials, and AWS testing fees |
| Funding Eligibility | FastForward Eligible (Pays 2/3 of tuition for eligible VA residents) |
| Prerequisites | Mandatory attendance at safety orientation; personal PPE required |
| Career Coach | Robin Jennings — rjennings@mgcc.edu | (540) 863-2899 |
💰 FastForward Financial Assistance Available — Pay Only 1/3 Tuition
Qualifying Virginia residents can receive FastForward state funding, which covers two-thirds of the tuition cost for this high-demand skilled trade credential. Contact our FastForward Career Coach to verify eligibility and register.
What You Will Learn
Trainees master high-deposition wire-feed welding, slag removal, and joint preparation in a fully equipped laboratory:
- FCAW Equipment Setup & Machine Calibration: Master wire feeder operation, drive roll selection, voltage/amperage balancing, and stick-out distance control.
- Gas-Shielded vs. Self-Shielded Processes: Understand the operational differences, filler wire chemistries, fluxes, and shielding gas selection for dual-shield and self-shielded FCAW applications.
- Joint Preparation & All-Position Welding: Practice heavy structural plate welding, fillet welds, and groove joints in flat, horizontal, vertical, and overhead positions.
- OSHA-10 Safety & Workshop Rules: Complete mandatory OSHA-10 safety training, covering tool/equipment safety, hazard identification, and workshop ventilation.
- AWS 3G Qualification Testing: Prepare for and sit for official AWS 3G vertical performance qualification testing (included in tuition).
Required Safety Gear & Attire Policies
Safety is paramount in the MGCC welding lab. All participants must attend the mandatory safety orientation and adhere strictly to dress code standards:
Required Student-Provided Gear:
- Footwear: Heavy-duty leather work boots (steel-toe recommended).
- Apparel: 100% natural fiber clothing (cotton or denim jeans, non-synthetic long-sleeve shirts).
- Eye Protection: ANSI-approved safety glasses with side shields.
- Hand Tools: Personal hand tools as specified by the instructor during class orientation.
Strictly Prohibited Attire:
- 🚫 No synthetic fabrics (polyester, nylon, fleece, or rayon blends).
- 🚫 No shorts, capris, or frayed pants.
- 🚫 No open-toed shoes, sandals, flip-flops, or canvas sneakers.
🥽 Provided Shop Equipment: #10 shade welding helmets, welding jackets, and leather welding gloves are available for student use, though trainees are welcome to bring their own personal protective equipment if preferred.
Career Opportunities
Flux Core Arc Welding is prized for its high deposition rates and deep penetration, making it a primary welding method in heavy manufacturing, shipbuilding, and structural steel framing.
Potential Career Pathways:
- Structural Steel Welder & Erector
- Heavy Equipment Manufacturing Welder
- Shipyard & Marine Fabricator
- Industrial Maintenance & Repair Welder
- Welding Apprentice / Assembly Specialist
Program Registration & Contact
Ready to earn your AWS Flux Core welding qualification or check your FastForward eligibility? Contact our Workforce Career Coach:
Robin Jennings — FastForward Career Coach
Phone: (540) 863-2899 | Email: rjennings@mgcc.edu
Office Location: Backels Hall, Clifton Forge Campus
MGCC Student Services Suite
Phone: (540) 863-2820 | Email: admissions@mgcc.edu
Location: Backels Hall, First Floor (Clifton Forge Campus)